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II-100 II-101 INTRODUCTION

The Cadia concentrator is the largest concentrator in the southern hemisphere. It employs the world's largest SAG mill, 40 ft diameter and two 22 ft ball mills in the grinding circuit. In that project, the owners considered it necessary to assess the dynamic response of the foundations for the SAG and ball mills due to vibration problems

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TECHNICAL AND COMMERCIAL BENEFITS OF …

SAG mills have a power higher than 10 MW. Even ball mills have a power larger than 10 MW. For this reason, they have an important impact in energy consumption and in the operation of the power distribution system. Figure 1. Picture of a typical GMD system for a SAG mill Figure 2 presents the power circuit of a cycloconverter fed synchronous motor.

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World's first trunnion-supported stainless steel mill …

The company believes that it will be the largest SAG iron gear-driven mill in Africa and among the largest gear-driven mills in the world. "In the challenging economic climate, large gear-driven ...

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NCP SUPPLIES ONE OF THE LARGEST GEAR …

Feb 2, 2022 | News. NCP successfully completed the supply of one of the world's largest gear driven mills ever manufactured for RED 5's KING OF THE HILLS (KOTH) gold project in Australia.

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INNOVATION NEWS Mills and GMDs

reliable drive system for SAG mills. Early SAG mills had a diameter of about 32', later increasing to 34, 36, 38 and 40'. At the same time the mill volume also increased. Typically a SAG mill has a much larger diameter compared to its length. Yet the SAG mill of Newmont's Yanacocha mine in Peru is a single stage mill (no ball mill after ...

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My Gear is Bigger than Your Gear

SAG mill gear set at the Los Bronces Copper Mine. "We also have two Detour Lake SAG mill gear sets, at 13.4 meters," Rhody says. "Additionally, there are five others with …

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Outotec to deliver largest gear-driven mill in Africa …

This high-capacity SAG mill featuring 18 MW of installed power will be the largest gear driven mill in Africa. Safe and efficient replacement of wearable grinding mill lining systems will be ensured with a 4 tonne 7-Axis mill relining machine featuring auto-grapple and the award-winning charge access platform," says Christoph Hoetzel, SVP ...

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CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 …

CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 MW GEARLESS SAG MILL. ABSTRACT. In 2010 Newmont made the decision to purchase a 42 foot (ft) Semi …

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Grinding Mill Gear Assembly

Grinding Mill Gear Assembly. We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, sometimes called the RING GEAR is designed to turn the mill transforming the energy of the motor into motion for the mill. By mill we refer to Ball Mills, Rod Mills and SAG Mills.

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Outotec to deliver large energy-efficient grinding mills …

"The Premier TM semi-autogenous (SAG) mill to be delivered to the Kiaka project is one of the largest gear-driven grinding mills in the world with its 18 MW of installed power. The Premier TM ball mill has been …

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Updates on geared vs gearless drive solutions for grinding …

Some consultants have the view that the gear drive is limited in power. Mr Craig Denecki (Falk Milwaukee) in his paper, presented at the 1996 SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 13.4MW, which began operation in 1995.

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What's the Difference Between SAG Mill and Ball Mill

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

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Development of High-Hardness-Cast Gears for High

The second parameter manufacturers have worked on is gear size: the more teeth, the larger power, but also larger is the diam - eter and the mill a gear can be assembled on. As previously said, a 36' SAG mill was the limit a mill can be equipped with a mechanical drive, simply because the largest gear cutting machines were about 14 m/46' in ...

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Outotec presents the world's largest SAG mill

Outotec has recently been awarded a contract to deliver one of the largest grinding mills in the world. The contract includes the design and manufacture of a Ø 40' x 29' SAG mill. The mill will be driven by a Gearless Motor Drive (GMD) which at 28.0 MW is equal to the …

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NCP SUPPLIES ONE OF THE LARGEST GEAR DRIVEN MILLS …

NCP successfully completed the supply of one of the world's largest gear driven mills ever manufactured for RED 5's KING OF THE HILLS (KOTH) gold project in Australia. NCP was awarded this contract by Engineering, Procurement and Construction (EPC) firm MACA Interquip and has delivered on all contractual commitments made …

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Outotec to deliver large grinding mills to …

The delivery includes two Planet Positive Premier grinding mills from , with a total installed power of 27 MW, as well as 's proprietary metal and rubber mill linings and spare parts. "The Premier …

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Mill drive selection for semiautogenous grinding mills

Typical gear driven mill and gearless mill with a ringmo-tor are shown in Figs. 1 and 2. Early SAG mill designs using gear drives were limited in the amount of power that could be applied to the pin-ions, 3.7 MPa (5000 hp). The exception to this design was the Hibbing taconite operation. It used two4.47 MPa (6000 hp) motors to drive a 1I-m-diam ...

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AUTOGENOUS AND SEMIAUTOGENOUS MILLS 2010 …

2010 - has sold the largest SAG mill to date, a 12.8 m x 7.62 m – 6.86 m EGL (42 ft x 25 ft – 22.5 ... The largest gear drive we have identified is 8,490 kW. This is higher than the

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Reprint from ABB Review, 3/2014 Bigger is better ABB …

ufacture drive systems for very large power ratings, the physical limitation of a mechanical gear limits its application for driving tube mills where the power required is over 18 MW. Gearless mill drive The limitation of an RMD system was overcome by ABB when it introduced the first gearless mill drive (GMD) in 1969 for the cement industry.

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SAG Mill | Autogenous and Semi-Autogenous Mills

Get more done at a lower cost with higher throughput. Easily find the perfect fit from our wide range of sizes. Depend on years of proven reliability and productivity. Products. …

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SAG Mill Manufacturer

Here is a list of the SAG Mill Manufacturers & Suppliers I know: FL Outotec CITIC-Heavy Industries Co. Ltd Thyssenkrupp – Polysius Farnell …

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Outotec to deliver a high-capacity grinding mill with …

This high-capacity SAG mill featuring 18 MW of installed power will be the largest gear driven mill in Africa. Safe and efficient replacement of wearable grinding mill lining systems will be ensured with a 4 tonne 7-Axis mill relining machine featuring auto-grapple and the award-winning charge access platform," says Christoph Hoetzel, SVP ...

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Preprint 13-050

Some consultants have the view that the gear drive is limited in power. Mr Craig Denecki (Falk Milwaukee) in his paper, presented at the 1996 SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 13.4MW, which began operation in 1995. The reason for not having larger gear drives

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Flexible milling and grinding solutions that last | FL

For the mining industry, our semi-autogenous (SAG) grinding mill uses a minimal ball charge in the range of 6-15 percent. It is primarily used in the gold, copper and platinum industries as well as in the lead, zinc, silver, and nickel industries. ... The cost-effective FT Series mills are smaller, gear driven and feature hydrodynamic ...

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Gearless mill drives

ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.

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INNOVATION NEWS Mills and GMDs

largest volume, are solely AG mills, i.e. no ball charge. They are driven by 22.5 MW GMDs from ABB. However, there appears to be no limit. ABB has manufactured a 28 MW GMD …

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FLSmidt & Co : h to deliver world's largest gear …

FL & CO. A/S : News, information and stories for FL & CO. A/S | Nasdaq Copenhagen: FLS | Nasdaq Copenhagen

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SAG Mill Components

Manufacturing limitations from gear vendors determine the minimum number of pinions which can be used to drive the mill as well as the number of gear sections. If the mill requires approximately 6000 horsepower or less, it is possible to drive it with a single pinion. To date, however, economics has dictated that most mills over 3500 horsepower ...

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Semi-autogenous grinding (SAG) mill liner design and …

operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in

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SAG Mill Grinding Circuit Design

The grinding circuit comprises one 8530 mm diameter x 3650 mm semi-autogenous mill driven by a 3954 kW variable speed dc motor, and one 5030 mm diameter x 8340 mm secondary ball mill driven by a …

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